Recent commissions and a round up.

  I have been so busy something has had to give and that has been my blog. I have been tweeting and facebooking but not blogging. So to rectify that situation here is a round up of recent commissions and events.

  I shook hands on agreement to retain my workshop in Ashby de la Zouch. That has given me a little more security. A small but steady stream of handbag repairs and bag strap alterations keep popping up. I had a little flurry of shoes repairs.

One of my customer's competes in full contact Medieval "sport" i.e. clouting each other with assorted metal weapons.. He wore out the soles on his boots. I was asked to resole them but also to add treads. Whilst not historically accurate you need to have a secure foot whilst beating the b'jesus out of the opponent. His son likes the medieval scene so I was asked to repair a pair the shoes for him. The shoes are so nice and I had such a lot of feedback on social media about them I am working on making some from scratch. When that will be I have no idea at the moment!

Mark as Savage Opress

A commission I competed sometime ago came back in to be "distressed". The costume is Savage Opress, a character from the Star Wars Alternative Universe franchise. I had to dismantle the eighteen pieces of the armour to get all the hidden areas and backs of the plates. It took about ten coats of paint to get the base down. Then another ten passes, in different colours, to create the mottling random enough. I put it all back together again and another couple of passes to get the overall look a bit more uniform, if random can be uniform. I delivered the outfit back the Mark at the Colletomania at Milton Keynes. My good lady came with me and was delighted to see the actor, Paul McGann, in the flesh. It made her day. Mark's day was made with the suit. He had to try it on. I have to say I am pleased with the result although I was not at all certain fo the outcome whilst executing it.

   Another Star war piece was Chewbacca's Bag. The customer had some very definite ideas about what they wanted. I am happy to report the finished article exceeded his expectation so now I have another commission from him....which is nice.

Boba Fett's ammo belt

 I got a photo from a customer who has now finished his costume. Here is Adam sporting his Diamond Awl ammo belt.

Steampunk ditty bag

 I was given carte blanche by a customer to create a small ditty bag to go with her Steampunk outfit. The only guide was that there needed to be somewhere for her lipstick. So with that in mind I made a wet formed bag, finished in contrasting thread AND a small pocket on the front for the lippy.

E-11 Blaster Holster

The E-11 blaster holsters continue to be a steady seller. I got some feedback on them when I crewed for the 99th Garrison at the Nottingham Car Show on the 1st June. The feedback was that they were expensive but really well made. It seems the holsters have become aspirational buys for the well kitted Stormtrooper. I am glad I held my ground on the price. I knew they were worth the expense.

Click HERE to see what he good people at the 99th Garrison do. The collection at the Nottingham Car Show raised about £280 for Dreamflight. Click HERE to see what Dreamflight do.

Savage Opress - The Clone Wars

   I was asked by a couple if I could rework a costume they had made. The character was Savage Opress from animated TV series Star Wars: The Clone Wars.

We had a chat about the positive and negative elements of the existing costume.  One of the issues was that the armour was a little flat and the arms holes were too tight. Rendering a 2D image into real world 3D always presents issues. There is a pesky thing here on Earth called gravity. Gravity does not exist in comic books. So getting the full effect one the shoulder poudrons and arm blades were always going to be tricky. The suits had to wearable as the customer was going to use the costume for trooping. Prior to the order for the costume being placed I was at a trooping for the 99th Garrison at the Bluebell hospice I found a comic book of the Clone Wars. Perfect reading for the back story of Savage Opress.

The tunic was a good fit and just about fitted one of my manikins. It was not difficult to work out the size and relative positions of the pouldron lames [the individual leaves of the pouldron] from the screen shots. Card is a handy material to make up maquettes of the pieces. The key bit for me was to make the pouldrons appear to be floating. The obvious answer is spacers but they would effect the curve of the pouldron and how was I going to create a foundation to support the floating poudrons? 

   The answer was to create a yolk that fit under the tunic and rest of the costume build hinged on this decision. The yolk comes in two parts, one for each shoulder. The yolk sits on top of foam padding. The padding gives a comfort fit and at the same time holds the screws in place and shields the heads from the costumers skin. I used a 50mm webbing straps to act as a hinges to allow movement in the front chest area. The back strap holds the yolk in place without help from the tunic but also allows the tunic to be removed. After getting the yolk to work it was relatively straight forward to cut all the lames and blades from Aluminium. As with any cutting process the edges needed cleaning up and all the pairs of lames and arm blade needed regularising. Regularising ships planks just needs a plane, regularising lames needs a file and a lot of patience especially the blades. At this stage I was ready from a first fitting. 

 We arranged to meet on the motorway and booked a meeting room for our purposes. I had profiled the yolk in advance and prepped the webbing straps. I dropped the yolk on Mark [the customer]. It was a close fit from the off. It took about half an hour to custom fit the yolk. We then secured the yolk to the foam padding. Another tweak session with the padding locked in place. The tunic was then placed over the yolk for a trial fit. My concern was that the yolk would be to bulky under the tunic. The fit was good. It actually tightened up the tunic. The sleeves holes were always a bit tight. We decided that the sleeve holes would definitely need to be changed. The tunic had fleece sleeves and these would not support the arm blades and the arm aperture need re-profiling. With Mark in his suit we spent a good deal of time marking up the tunic with the position of the pouldron's fixing points and the arm blades. Julia made sure we had plenty of tea to lubricate my brain. We finalised the requirements and packed up and said our goodbyes.

   Back in the studio:  The detailing on the tunic was a little lacking on the pectoral area of the chest. I made a couple of large shaped patches to fit from the chest to the shoulder blades, one of reach side. The patches were sewn on with and pocket padded out with wadding to give the chest area a level of relief. The next job was to cut all the spacers to length for PVC rod. The rod had to drill for the special interscrews. The interscrews had to be cut to length for the position in which they to be installed allowing from the thickness of the Aluminium and the leather that was to cover the aluminium in the finishing. The spacers gave the floating effect. The interscrews gave the strength and articulation of the lames. One vital for the look the other vital for comfort and wearability. The arms were re-made in leather and a little larger than the originals to allow for the arm blades supporting plate and foam backing. More spacers and interscrews for the blades. Then all I had to do cut holes in the tunic and sleeves for the interscrews, drill holes in the Aluminium yolk, lames and blades and assemble the armour, spacers and interscrews. It took ages. This was a second fit. Having decided it all fitted together, I took all apart again.

   The next step was to cover the lames and blades with shiny leather. In this case special finished lamb.The lamb gave the Aluminium substrate more body. This job was a trial of epic proportions. The finish had to be just so as it is the final finish. The interscrew holes had to be re-drilled and cleaned up. Only then could I reassemble the pouldrons to ensure they still fitted the articulated. I should not that worried they fitted fine. The blades were covered and fitted to the sleeve via the supporting plate. I should say at this time that clock was ticking, not because Mark had created a deadline but because I was to debut Savage Opress at MCM Birmingham three weeks from the first fitting. 

   I had a little leather over from the pouldrons so I fugured to would be worthwhile recovering the siliver elements of the boots. Part way through the molding of the toe boxes I was thinking I had made a mistake however more tea and some perseverance and the job came together. We decided the kilt needed better support so I added eight heavy duty poppers which would secure the kilt to the tunic very securely. I got some rubber coloured paint [Tamika] the paint out the heads of the poppers. 

   The final job was the vambraces [forearm armour]. Card, pencil and scissors created maquettes of the vambraces. I wanted the floating effect but had to compromise the size of the pieces. It that gravity thing again as well as the ergonomics of the piece in the real world. I was able to used the original leather arm bracers as a base for the Aluminium, soon to be covered in leather vambraces. I created a vent in the cuffs of the original bracers to make access easier and to be able close the cuff tighter if needed. The maquette was made into a pattern; the Aluminium cut and cleaned, the flat Aluminium rolled to the desire circumference, covered with leather and fitted to the bracers with spacers for the flying effect. The final piece is going to be completed with latex gloves is Opress colours but with the addition of claws, in the meantime I made a couple of plates for the back of the hands, finished to complement the vambraces. That that was it finished. I made a display stand to use at MCM. All done with a couple of days to go. The tricky bit is to stop titivating the piece. I was lucky to have other pieces to distract me from Savage O.

   Mark lent me the Latex Savage Opress mask. The display stand was made to hold the bust on which the mask was fitted. Savage looked a bit round shouldered at MCM but it did not stop a constant stream of folks taking pictures and talking about it. The word is that there is a Savage Opress in Northern Ireland and one being made in Scotland. Mark's is the only one in England and Wales. 

          

 Mark took delivery of Savage Opress on 8th December. We made a tweak to one of the lames. I am sure he was pleased with it. I came away with a nice bottle of Sherry to boot. 

          

Ash - Evil Dead 1

   I like to do costumes or at least part of them. The more under stated the better. A chap asks me if I would consider tackling the harness for the boomstick [shotgun] for the hero, "Ash" from the zombie classic Evil Dead 1. We don't have a lot to go on. We have clips from the movie and a resin cast figurine. The resin cast model turns out not to be that faithful to the film. It is in the spirit of the hero, Ashley J. Williams, but he production constraints probably had a hand in the sculpting. Having viewed many YouTube clips, reviewed many screen shots together with measurements of the replica props, the shotgun in particular and measurement of the customer a pattern emerged.
  

  All I had to do was find suitable brightwork [Buckles and rings], suitable leather and manufactuer a chainsaw toggle hook. Making the harness was just a case of careful measurement and strap making, finishing and stitching. The boot for the shotgun [boomstick] took some careful pattern making as the replica shotgun, a 1830 Eyatt Earp side by side shotgun is heavy and only comes in one size. The challenge was to make the shotgun boot the right shape relative to the customer and the shotgun. I think I pulled it off.  






The belt was
was not part of the brief but I thought the overall look demanded the extra work. I managed to find a very good match for the buckle based on the screen shot. The next special element was the chainsaw toggle hook. Ash loses a hand in film and replaces it with a chainsaw....as you do. He has a hook on the harness to grab the toggle on the pull starter. I managed to find suitable materials and a morning in the workshop left me with a good version of the hook. It fixes to the harness with a pair of Chicago screws.

   I like everything to be multi-purpose where ever I can arrange it without compromising the piece. In this piece I made the shotgun boot detactable. It took a little imagination to design the clips but the effort well worth the effort. The customer put in as much effort to the other elements of the costume and it shows. Once the harness was worn, the heat of the body and the weight of the boomstick as well as a slight alternation to the boot closure thongs brought the boomstick into the correct position on the back.




 


Ashley "Ash" J. Willaims - Evil Dead 1

Ashby Show

   Ashby Show [Click HERE for website] was a big deal for me. It was the first full scale agricultural show I had attended as a trade exhibitor. I had been on the other side of the counter many times. I had been fretting about the weather. For a week before the show the weather had been amazing, hot and sunny, just as a summer should be. I was concerned the weather might break on or before the show. I was at the show ground at 7am. It was grey and we, my fellow traders, felt a couple of spots of rain. We set up, optimistic that the weather gods would be kind to us. As the morning gave way to the afternoon the sun came on in full effect. It was glorious summer's day in England.

   The horse riding event were held early in the morning so they were pleased with the relative cool weather. It took me ages to get set up. As they say work expands into the time available. I usually get set up in 45 minutes at the market. It took me over an hour. My pitch was on the main avenue running between the public car park and the show ring. My stall neighbours was Lester who made horse inspired jewellery on one side and on the other side a pair of brothers, Geoff and Ben, who sold knives. All very complimentary trades. I like to think that was arranged by the show organisers. I was set up before the gates opened although there were some very early starters.

 

   I nipped off and got the bacon butty and a brew. I sat in my fold-up chair and ate them in peace for a few minutes. Just as I wiped the flour off my face the fun began. I was on my feet all day. There was a steady stream of browsers, questions, folks reminiscing about bygone skills, stories of lost loves and working in leather. One chap asked if I was mending things today. Yes was the answer. He whipped off his belt because it needed a rivet resetting. His missus was a bit put out at his actions but this happens to me all the time at the market. He was an interesting chap. I had a chat with the knife brothers. They asked about a sheath for a 14" butchers knife. So just for something to do I made them one. I knew if I started making something it would draw a crowd. The brothers were chuffed with the result. I let them have the sheath. Their knives need sheaths they are wickedly sharp.

  One chap was very interested in the stitching leather together. After a minute or two of disconnected questions I stopped him. I got two small pieces of leather and showed him the process; edge, mark, prick, stitch and burnish. He was fascinated. I gave him the piece and he went any way delighted with his "gift". I like an enthusiast.

   The Denna piece, on the dummy on the left of the stall, drew comments and enquiries all day. I even got one of the girls to try the gorget on. She was a LARPer [Live Action Role Player] so she liked dressing up. The table was arranged from left to right as re-enactors/costumes, tack, bags/cases, belts and the Cedar blocks on the end. At the back I had a couple of hides and on the left I had a belt lengths of hide. I don't make belts a spec. I like folks to pick the leather for the belt from the strips of hide. I think it adds something to buying a bespoke belt.

   Hazel came along to help me with the day. Hazel had sense to turn up a a civilised time. Hazel kept me going but did manage to see all of the show. I managed to see the car stand directly opposite me across the avenue and the quick scan over the vintage cars as I quickly walked to the loo and back.

   A number of familiar faces popped up on the other side of the counter. So a big thanks to them for the support. You know who you are. 

   Plenty of cards where taken and given out with a bit of luck commissions will arise from them. One chap, Ian, said he would see me the next afternoon, Monday. OK I though. 4pm Monday my phone goes off and it is Ian. He give me a commission, exactly as discussed. [Update the commission is completed]. I also went over to see the stunt rides but I just missed there show. I met them at their tent/stable/truck and had a good chat with them about tack and horses. I did just happen to have a few pieces of tack over my shoulder...as you do. It was a very full day. Hazel had brought some lunch but I did not get a break until 2pm and then had to eat on the run as folks were still coming by. I also met a very interesting fellow from the Hedgelayer's Society. 6pm came and a flurry of activity saw the camp disappear into its respective vehicles. It went away quicker than it came out.

   So that was Ashby show done. I got a few ideas, some of which I have already put into action, and met a bunch of decent folk. I even picked up a few quid.

One Massive Catch up

   One masssive catch up. Here we have almost a years worth of posts from the old Diamond Awl website.

28.03.13 I have been a busy chap getting commissions ready from the last farmer's market and Spaceport. I have a little time to develop some new skills. See the blog entry on chain maille.


10.03.13 It was an early start to get the Seacombe, on the Wirral. I had not been to this sort of event before. The visitors were very interested in the Stars War props I took along. I can report Spaceport is a very interesting place. It even has a section of Wallace and Gromit replicas from "A Grand Day Out" for folks to climb on. It was a long day but I was made comfortable by the lads and lasses of the 99th Garrison and the Mint Imperials.
 










09.03.13 The farmer's market was a little quiet then it went mad all of a sudden. I took an order for a shoulder bag and finally sold a wrist bracer. The lady was very happy with the custom fit.
16.02.13 I have sorted out the blog so now I can add articles. It would be interesting to get some feedback. Also I have two events to go to in March. One the Castle Donington Farmer's Market and the other is Spaceport themed weekend. I am going to Spaceport just to show my wares rather than a market proper. The 99th Garrison and the Mint Imperials with be there as well as some of the actors that were inthe Star Wars Films.
   The Spaceport weekend is just a way of folk seeing my work but I hope it shows the visitors the lengths the players go to for authenticity. It won't hurt if folks ask me about what else I do. I am trying to put together a custume so I don't look to ordinary when surrounded by the troopers.


27.01.13 New entry in the blog. It is about the new City case I have just finished.


26.01.13 I am a clumsy oaf. I have damaged the portfolio area. I was uploading pictures for the latest bag. Here is a picture whilst I fix the gallery. The case has enough room for your city meeting essentials: Ipad or Nexus and holders for business card, mobile phone, your Mont Blanc pens and a clip for your keys. There no chance of anyone breaking this bag in anything like normal use. The corners are rivetted and the leather is heavy weight. Just to make it interesting instead of standard squares or D-rings to attach the strap I decided to use harness hooks. This a horse bridle technique. It has the side effect of making the strap super adjustable.

19.01.13 I have been working on chain maille to embelish the armour pieces I am developing. The bracelet was just a practice piece but it looks really good. It is heavy too! I might make some to order if asked. This one is 9inches [225mm] long. Have a look in Portfolio tag for a bigger picture.

14.01.13 The first of the farmer's market is done for this year. I was well dressed for the cold weather so the freezing weather did not bother me. I took a couple of orders for belts and got sone good feed back from the folks I did nthe Shire horse halter. More new goodies arrived inthe post during the week. Just having a practise working with them.

28.12.12 I have got the blog working again. No new posts as I just got it going a second ago. Computers eh!
 
28.12.12 The shop has to come down for a while. Email with your requests or requirements or just plain questions to me via the contact page..

08.12.12 It was bloomin' cold at Castle Donington Market. I was not in the sun this time.  There were lots of folks about and plenty of interest. I dressed the stall a bit differently. I think it was better. 

05.12.12 Just finished a satisfying job. A refurbishment of a halter for a shire horse. I had to make a new chin strap, repair broken stitching and generally clean, feed and polish the rig. I am used to ponies and the regular size of horse but these young Shires are something else.

02.12.12 Do not forget it is Castle Donnington farmer's market next Saturday between 9 and 1pm. It is a small but bustling market.  

01.12.12 Latest job is the repair and refurbishment of a halter for a Shire horse.

30.11.12 My latest commision, A Boba Fett ammo belt, has been received in Australia. Isn't the Internet a great thing.

15.11.12 Another commission out the door. Bracers this time for a Sith Lord.
11.11.12 Well..... the market stall went well. A morning sat in the sun with a bacon butty and tea having a chat to folks is never a bad thing. Have a look at the blog to find out what I thought about it. I made a very few bob for Movember.

07.11.12 This month has been renamed "Movember". It is about growing a moustashe to raise awareness and cash for Men's Health issues mainly prostrate cancer. Click HERE to go to my Mo bro pages and see what it is all about. A couple of us mo bros have joined together as a team. We call ourselvers the Moira Mo Bros. We are mo bros and we are for Moira. I am all for keeping it simple. Check out the website and give what you can, should you feel that way inclined. 

31.10.12 Its offical I shall be at the Castle Donington Farmer Market on 10th November. Click HERE for the markets website.
23.10.12 It has been a busy couple of days. Saturday I went to the Walsall Leather museum. Click HERE for  their website. Some interesting characters working at the museum. One chap had worked there 70 years. The museum is one tannery building that was saved from the 60's planners. Next it was up to Stockport to talk discuss the next developments for Star Wars characters. Then today was a make up day. I made a buch of wrist straps. Check the shop out for the individual items. I finish them to length and with a fastener of choice to order and all for £8.50 + p&p!
  










14.10.12 I went to the National Ploughing Championships in Whittinton today. There was a lot to see. H and I were mainly interested in the horse drawn ploughing. It was a splendid day. Not too hot, not too cold and a big blue sky for most of the day. I could not help but cast an eye over the the tack even if was supposed to be a day off.


13.10.12 I got did not attend the Apple Fair as a stall holder but I did go to meet the folks that run the event. I have agreed to go on the next market which is 10th November. I now know what I need to do and what I need to get before the event.

01.10.12  Enquiries are starting to drop in on a regular basis. Folks imaginations are great. I would not have though of doing any of these things. Got to keep busy producing. The Apple Fair is approaching.   

26.09.12 Finish a rather nice mini rikki. I saw a young lass sporting a small low slung rucsack the other day and light bulb went off in the my head.

21.09.12 A busy day in the workshop. Check out the blog for info on the cross belt set.

16.09.12 I finally made myself a drum sling for my tenor side drum. I was going to do a black one then thought "hold up", why not make a set.

 15.09.12 I have yet another order for E-11 blaster holsters. Just as well I got some new 3mm black shoulder in.
12.09.12 The new website went live this evening. This site loads more quickly and has a blog and shop. The blog and shop were hard to operate on the other providers platform. Have a browse round the site. The shop is live so feel free to order one or more of everything.
07.09.12 A new client has taken delivery of their repaired handbag and adjusted bag strap. Check out the blog and facebook for the details.
01.09.12 I have had a couple of rush orders for E-11 blaster holsters. Delivery made on time. Rob at RS a happy chap.
14.08.12 I back from holiday. Two weeks the English Lake district. I picked up loads of metal work and leather. On my way out I delivered commissions for two clients. One was a Star Wars E-11  holster. The other a Trader's Money Apron. Have a look in Portfolio/ Bags for the apron.
27.07.12 I dropped off my commission . It down very well. Look in portfolio/belts for the latst item, a watch strap. I picked up a new commission which I finished in double quick time. I deliver it tommorrow. I made some new  contacts at the Manchester Expo.  Some interesting thing are being to come out of the meetings.
21.07.12 This weekend is the comic-con expo in Machester. I hope to hook up with a few folks. I also have to drop off my completed commission pieces. As soon as they are dropped off I will post pictures on the Portfolio pages.
15.07.12 The Living History fair was washed out...doh! Went to the local country show intead. It was a lovely day out.
10.07.12 Check the gallery, FB and the blog  for pictures of pictures of Hazel's belt.
We are of to The Living History Fair this weekend. Check FB for details.
The shop is not ready yet but bank accounts and paypal are